Homag/Bargstedt edge processing production line

Homag/Bargstedt edge processing production line
Brand: Homag / Bargstedt


Homag/Bargstedt edge processing production line consisting of the following machines:


Automatic feeding
Brand: Bargstedt
Type: TBH500/D/25/12
Year of construction 2008


Double-sided edge processing machine for longitudinal processing
Brand: Homag
Type: Optimat KFL 525/6/A3/15
Year of construction: 2008


BASIC MACHINE:
- Glue roller drive with feed stop
- Glue container lift with feed stop
- Glue container clamping workpiece-operated

WORKPIECE TRANSPORT DEVICE:
- Block link chain rolling, with ball bearings on running and guide surfaces
- Frequency-controlled feed drive, speed adjustment on the input unit
- Manual center support, with roller rail

TOP PRESSURE:
- V-belt driven
- Height adjustment motorized
- Digital position indicator

ELECTRONIC WIDTH ADJUSTMENT:
- Rapid/creep speed with digital position indicator
- Adjustment speed approx. 3 m/min.
- Ball screws and cardan drives for precise positioning
- Linear guide and rolling guides on hardened supports

ELECTRICAL EQUIPMENT:
- Operating voltage 400 Volt, 50/60 Hz.
- Operating voltage adjustment country-specific via transformer (optional)
- Earth leakage circuit breaker only permissible in conjunction with an all-current sensitive/selective earth leakage circuit breaker If the capacity of this device is not sufficient, we recommend that the customer installs a
residual current monitoring device on site
- Switch cabinet attached, installed in accordance with European standard EN 60204
- Feed interlock with interlocking plan and connection cable
- Emergency stop interlock
- Frequency converter electronic, with motor brake function
- Manual switch for set-up mode
- Ambient temperature: + 5 degrees to + 40 degrees

Modern control system based on Windows PC
Hardware:
- PLC control according to international standard IEC 61131
- Integrated line control for contactless control of the processing units
- Windows XP (US) embedded operating system
- Industrial PC with at least 2 GHz and 512 Mbyte RAM
- 15 inch TFT flat screen
- PC keyboard and mouse
- 1 hard disk permanently installed
- 1 hard disk for data backup
- 1:1 backup (cloning)
- USB connection
- Digital field bus system for inputs/outputs and decentralized units
- ETHERNET network connection via additional card and network software (optional)
- Virus protection

Software:
- Menu-driven operation with Windows standard
- Software package woodCommander with
- Convenient, graphically supported creation and storage of machine programs
- Management of tool data via tool macros
- Operator guidance system (BDL) for displaying necessary manual adjustments on the machine during changeovers
- Error message in plain text
- Diagnosis system woodScout (option)
- Schuler MDE Basic for machine data acquisition

SAFETY AND PROTECTIVE DEVICES:
- All machines for EU member states with CE mark in accordance with EC Machinery Directive 98/37/EC, Annex IIA
- Wood dust tested TRK value max. 2 mg/m3 in compliance with the extraction capacity to be provided by the customer in accordance with the extraction plan
- Documentation in two copies

TECHNICAL DATA:
- Infinitely variable feed rate 15 - 40 m/min (optionally up to max. 50 m/min)
- up to max. 40 m/min for thin edges up to 0.6 mm
- up to max. 30 m/min for thick edges up to 3 mm
- Fixed workpiece protrusion 30 mm (optionally adjustable)
- Workpiece thickness 12 - 40 mm
- Working height up to top edge of chain 950 mm
- Workpiece length min. 250 mm
- Working width double-sided min. 195 mm with workpiece overhang 30 mm
- Working width double-sided max. 1500 mm
- Edge material roll 0.3 - 3 mm
- Edge cross-section max. - for PVC 135 mm2
- for veneer 100 mm2
- Roller diameter max. 830 mm
- the max. performance data refer to average workpiece dimensions, with max. dimensions the performance is reduced accordingly!
- Working speed depends on the processing units

FEED DEVICE 3 ROLLERS
- Rollers driven and inclined
- Can be folded up manually

INTERMEDIATE TRANSPORT AT THE OUTFEED
- 400 mm long

NOISE PROTECTION FORMAT + POST-PROCESSING PART
- Workpiece blow-off device and extraction hood
  after the sizing section
- Individual extraction of the processing units

COMPACT DOUBLE HOGGER LONGITUDINAL 6.6 KW KD10
- 2 motors each 6.6 kW, 100 Hz, 6000 1/min for
  sizing, mounted offset one above the other
  on the milling stand
- incl. extraction hood I-System for tool diameters
  diameter 220 - 250 mm
- without tools
- For tool dimensions, see technical data

FREE SPACE
- for 1 standard trimming unit SF20

GLUING UNIT A3 - 2 ROLLERS consisting of:

HOT MELT GLUE UNIT A34
- Melting unit with granulate container
- Melting capacity depending on glue 18 - 35 kg/h
- Level control of the melting quantity
- Heated glue roller

MAGAZINE A3 - 2 ROLLERS
- Manual height adjustment +/-5 mm
- Roller separator
- Automatic or manual roll change
- Edge monitoring with feed stop
- Remaining length monitoring at 2400 mm

PRESSURE ZONE A
- 1 controlled pre-press roller diam. 90 mm
- 4 post-pressing rollers diam. 70 mm
- Pneumatic pressure adjustment

NOTE:
- after the gluing part max. 2 standard milling units possible
Modification
1. workpiece protrusion 33 mm for MDF parts
2. min. workpiece width 201 mm for MDF parts
3. remaining edge length/monitoring 3,500 mm instead of 2,400 (lik)

1 x right SIDE ADJUSTMENT AGGREGATE CARRIER AUTOMATIC
- for automatic adjustment of the workpiece protrusion for gluing and finishing parts
- Adjustment range 30 - 80 mm

1 x left SIDE ADJUSTMENT AGGREGATE SUPPORT MANUAL
- for manual adjustment of the workpiece protrusion for gluing and finishing part
- Adjustment range 30 - 80 mm

1 x left WORKPIECE THICKNESS 8 MM ANST. 12 MM CAL310/KFL500
- Preparation of the basic machine for workpiece thickness min. 8 mm instead of 12 mm
- only longitudinal processing possible without corner copying and without profile scraper

1 x right STEPLESS AXLE FOR COUNTER PRESSURE ROLLERS
- for lateral adjustment of the counter-pressure rollers on the moving machine side with automatic workpiece protrusion adjustment

1 x left RELEASE AGENT SPRAYER TOP/BOTTOM
- Release agent application by means of spray nozzles in front of the format part from above and below
- Manual adjustment when workpiece protrusion is changed

1 x right STEPLESS AXLE SF20 HORIZONTAL
Modification
For double clamps Right

2 x left 2 x right MOTOR SHAFT D=40 FOR HYDRO TENSION RECORDING
- Special motor shaft dimensions without standard key
- Motor shaft 75 mm long
- hardened

1 x right-hand STANDARD MILLING MACHINE SF20 6.6 KW FORMAT PART
for grooving and rebating from top/bottom/side in counter rotation
- 1 milling motor 6.6 kW, 100 Hz, 6000 1/min.
- Cross support with electro-pneumatic control for insert milling
- Reversing switch for direction of rotation
- Electronic frequency converter with motor brake function
- Suction hood, tool diam. max. 200 mm
- Horizontal+vertical adjustment manually via spindle and counter
- Swivel range 90 degrees, manual
- without tools

Note
1. right-hand motor with axes for var. position
2. motors in GGL for 8 mm rear wall groove from above

1 x right STEPLESS AXLE SF20 HORIZONTAL

1 x left 1 x right WORKPIECE PREHEATING UP TO 45 MM WORKPIECE THICKNESS
- for heating the workpiece edge before glue application
- to improve the gluing quality

1 x left EXPANSION MAGAZINE A3 TO 6 ROLLS OPTIMAT 500
- instead of 2-fold roll
- Roll diameter 6 x 830 mm

1 x left 1 x right SERVO EDGE FEEDING A1 AND A3
- Edge feeding via servo drive
- max. edge protrusion on front and rear edge: +/- 3 mm at feed rate up to 50 m/min
- Accuracy cannot be guaranteed in the case of overhanging top layer.

1 x left 1 x right AUTOMATIC ADJUSTMENT OF PRINT ZONE OPTIMAT
for automatic adjustment of the print zone for different edge thicknesses

1 x left 1 x right STANDARD MILLING MACHINE SF20 6.6KW FINISHING
- for grooving and rebating from top/bottom/side
- Column for holding the unit
- 1 milling motor 6.6 kW, 100 Hz, 6000 1/min.
- Cross support with electro-pneumatic control for insert milling
- Reversing switch for direction of rotation
- Electronic frequency converter with motor brake function
- Horizontal + vertical adjustment manually via spindle and counter
- Swivel range 90 degrees, manual
- Suction hood for synchronization
- Tool diameter max. 200 mm
- Without tools

Note
1. for MDF
2. for grooves Motor shaft horizontal

1 x left 1 x right TILTING DEVICE FORMAT MOTOR
- Manual tilting via spindle
- Swivel angle approx. 120 degrees
- per motor

1 x left 1 x right PRE-FRAZING GEAR 0.55 KW OPTIMAT
2 motors one above the other, each 0.55 kW, 200 Hz, 12000 rpm.
Height adjustment with top pressure. Working in counter-rotation. Swivel range +/- 1 degree.
2 carbide cutters 70 x 25 mm, HSK 25, Z=4
Incl. electronic frequency converter with motor brake function and noise protection extension.

1 x left 1 x right MULTIFRAESAGGREGAT 0.55 KW AUTOMATIC MF21
- for chamfer trimming different edges up to max. 3 mm edge thickness and for radius trimming R=2 or R=3 with one combination tool
- for automatic chamfer/radius changeover and for moving sideways out of the working area
- 2 motors each 0.55 kW, 200 Hz, 12000 1/min. with plug-in connection
- Motors working in counter-rotation
- Height adjustment with top pressure
- Edge thickness max. 3 mm
- Workpiece thickness min. 13 mm with R=3 mm
                min. 10 mm b. chamfer 0.5x45 degrees
- min. machinable part length 100 mm
- 2 DIA milling cutters HSK25,Z=4, designed for chamfer 20 degrees and radii R=2 and R=3
- incl. electronic frequency converter with motor brake function and noise protection extension
- Flush/bevel milling of glued-on softforming edges is not possible

Modification
1. for chamfer 20 degrees, R=1.5mm, R= 2.0mm

1 x left 1 x right MULTI-SOFT PLASTER INSTALLATION MN21 AUTOMATIC
- for max. 3 different profiles
- Scanning from above, below and sideways for chamfering or rounding pre-milled PVC edges
- Electro-pneumatically controlled blowing nozzles
- for automatic chamfer/radius changeover and for moving sideways out of the working area for upper and lower tool
- Height adjustment with top pressure
- Edge thickness max. 3 mm
- Workpiece thickness min. 13 mm with R=3 mm
                min. 10 mm b. chamfer 0.5x45 degrees
- incl. suction box for PVC chips
- 2 carbide knives designed for chamfer 20 degrees, R=2 / R=3

Note
1. chamfer 20° ; radius 1.5 mm ; radius 2.0 mm

1 x left 1 x right PVC-SPAIN CUTTER TOP/BOTTOM
for better PVC chip removal

1 x left 1 x right FINISHAGGREGAT FA11 TOP / BOTTOM
for finishing the longitudinal edge consisting of:
- GLUE JOINT FINISHING DEVICE
- for glue residue disposal
- Height adjustment with top pressure
- carbide blade
- CLEANING AGENT APPLICATION
- by means of spray nozzle
- BUFFING UNIT
- Height adjustment with top pressure
- The buffing unit can only be used to a limited extent for paper surfaces and cupped parts
- Protrusion adjustment only in conjunction with unit carrier adjustment

1 x left 1 x right ADJUSTMENT CONTROLLER FOR FINISHING FA10,11,12
- For electro-pneumatic vertical insertion and removal of the scraper blade
- Per unit


Turning device
Make: Homag
Type: Profi TD 31/35/12
Year of manufacture: 2008
for turning panels from longitudinal to crosswise

Double-sided edge processing machine for cross processing
Make: Homag
Type: Optimat KFL 526/8/A3/35
Year of construction: 2008


BASIC MACHINE:
- Glue roller drive with feed stop
- Glue container lift with feed stop
- Glue container clamping workpiece-operated

WORKPIECE TRANSPORT DEVICE:
- Block link chain rolling, with ball bearings on running and guide surfaces
- Frequency-controlled feed drive, speed adjustment on the input unit
- Manual center support, with roller rail

TOP PRESSURE:
- V-belt driven
- Height adjustment motorized
- Digital position indicator

ELECTRONIC WIDTH ADJUSTMENT:
- Rapid/creep speed with digital position indicator
- Adjustment speed approx. 3 m/min.
- Ball screws and cardan drives for precise positioning
- Linear guide and rolling guides on hardened supports

ELECTRICAL EQUIPMENT:
- Operating voltage 400 Volt, 50/60 Hz.
- Country-specific operating voltage adjustment via transformer (optional)
- Earth leakage circuit breaker only permissible in conjunction with an all-current sensitive/selective earth leakage circuit breaker If the performance of this device is not sufficient, we recommend that the customer installs a
residual current monitoring device on site
- Switch cabinet attached, installed in accordance with European standard EN 60204
- Feed interlock with interlocking plan and connection cable
- Emergency stop interlock
- Frequency converter electronic, with motor brake function
- Manual switch for set-up mode
- Ambient temperature: + 5 degrees to + 40 degrees

Modern control system based on Windows PC
Hardware:
- PLC control according to international standard IEC 61131
- Integrated line control for contactless control of the processing units
- Windows XP (US) embedded operating system
- Industrial PC with at least 2 GHz and 512 Mbyte RAM
- 15 inch TFT flat screen
- PC keyboard and mouse
- 1 hard disk permanently installed
- 1 hard disk for data backup
- 1:1 backup (cloning)
- USB connection
- Digital field bus system for inputs/outputs and decentralized units
- ETHERNET network connection via additional card and network software (optional)
- Virus protection

Software:
- Menu-driven operation with Windows standard
- Software package woodCommander with
- Convenient, graphically supported creation and storage of machine programs
- Management of tool data via tool macros
- Operator guidance system (BDL) for displaying necessary manual adjustments on the machine during changeovers
- Error message in plain text
- Diagnosis system woodScout (option)
- Schuler MDE Basic for machine data acquisition

SAFETY AND PROTECTIVE DEVICES:
- All machines for EU member states with CE mark in accordance with EC Machinery Directive 98/37/EC, Annex IIA
- Wood dust tested TRK value max. 2 mg/m3 in compliance with the extraction capacity to be provided by the customer in accordance with the extraction plan
- Documentation in duplicate

TECHNICAL DATA:
- Feed infinitely variable 15 - 40 m/min (optionally up to max. 50 m/min)
- up to max. 40 m/min. for thin edges up to 0.6 mm
- up to max. 30 m/min. for thick edges up to 3 mm
- Fixed workpiece projection 30 mm (optionally adjustable)
- Workpiece thickness 12 - 40 mm
- Working height up to top edge of chain 950 mm
- Working width double-sided min. 220 mm
- Working width double-sided max. 3500 mm
- Workpiece length in front of the cam max. 1200 mm
- Edge material roll 0.3 - 3 mm
- Edge cross-section max. - for PVC 135 mm2
- for veneer 100 mm2
- Roller diameter max. 830 mm
- Pneumatic connection 7-8 bar
- the max. performance data refer to average workpiece dimensions, with max. dimensions the performance is reduced accordingly!
- Working speed depends on the processing units

INFEED MACHINE II:
for positioning the parts in front of the stop cams
- Chain track extension
- Retractable stop cams, distance 1000 mm
- Cam height infinitely variable, manually adjustable to max. 4 positions
- Cam projection max. 25 mm
- Preselection of the cam distance

INTERMEDIATE TRANSPORT AT THE OUTFEED:
- 400 mm long

NOISE PROTECTION FORMAT + POST-PROCESSING PART
- Workpiece blow-off device and extraction hood after the sizing section
- Individual extraction of the processing units

COMPACT DOUBLE HOGGER LONGITUDINAL/CROSS 6.6 KW KD11
- 1 motor 4.5 kW, 100 Hz, 6000 rpm with electro-pneumatic control for milling the front edge of the workpiece during cross processing
- Extraction hood I-System for tool diameter 180 mm
- 2 motors each 6.6 kW, 100 Hz, 6000 rpm for formatting, mounted offset one above the other on the milling stand
- Extraction hood I-System for tool diameters 220 - 250 mm
- without tools

FREE SPACE
- for 1 standard trimming unit SF20

GLUE PART A3 - 2 ROLLERS consisting of:

HOT MELT ADHESIVE UNIT A34
- Melting unit with granulate container
- Melting capacity depending on glue 18 - 35 kg/h
- Level control of the melting quantity
- Heated glue roller

MAGAZINE A3 - 2 ROLLERS
- Manual height adjustment +/-5 mm
- Roller separator
- Automatic or manual roll change
- Edge monitoring with feed stop
- Remaining length monitoring at 2400 mm

PRESSURE ZONE A
- 1 controlled pre-press roller diam. 90 mm
- 4 post-pressing rollers diam. 70 mm
- Pneumatic pressure adjustment

NOTE: after the gluing part max. 2 standard routers possible

1 x left WORKING WIDTH 3,500 MM

1 x left CONSTRUCTION GROUP OPTIMAT 500
for using the KFL/KAL/FPL500 as a second machine in a machine line, consisting of:
- Belt infeed for transferring the parts in one plane
- Top pressure, manually adjustable
- Alignment station left and right

1 x left WIDTH ADJUSTMENT SPEED 5 M/min.
- instead of 3 m/min.

1 x left AUTOMATIC CENTER SUPPORT
- instead of the standard manual version

1 x left 1 x right WORKPIECE THICKNESS 8 MM KAL200/300/KFL500
- Preparation of the basic machine for workpiece thickness min. 8 mm instead of 12 mm
- only longitudinal processing possible without corner copying and without profile scraper

1 x left STEPLESS AXIS WORKPIECE TRANSFER INSTALLATION
- for automatic height adjustment of the top pressure rollers for different workpiece thicknesses

1 x left 1 x right TOP/BOTTOM RELEASE AGENT SPRAYER
- Release agent application by means of spray nozzles in front of the format part from above and below
- Manual adjustment when workpiece protrusion changes
- without release agent, must be provided by the customer

2 x left 2 x right MOTOR SHAFT D=40 FOR RECORDING HYDRO VOLTAGE
- Special motor shaft dimensions without standard key
- Motor shaft 75 mm long
- hardened

1 x left 1 x right WORKPIECE PREHEATING UP TO 45 MM WORKPIECE THICKNESS
- for heating the edge of the workpiece before gluing
- to improve the gluing quality

1 x left 1 x right SERVO EDGE FEEDER FOR A1, A3, A12 AND A20
- Edge feeding of the roll material via servo drive
- max. edge protrusion on front and rear edge when processing roll goods: +/- 3 mm at a feed rate of up to 50 m/min
- Accuracy cannot be guaranteed if the top layer overlaps

1 x left 1 x right AUTOMATIC ADJUSTMENT OF OPTIMAT PRESSURE ZONE
for automatic adjustment of the print zone for different edge thicknesses

1 x left 1 x right FREE SPACE 1,100 MM
For uni-milling or coping

1 x left 1 x right Milling UNIT TOP AND BOTTOM 1 KW
- 2 motors 1 kW each, 200 Hz, 12000 rpm with plug connection. Can be moved sideways manually.
Counter-rotating. Height adjustment with top pressure.
Spindle adjustment for lateral sensing roller.
Edge thickness max. 20 mm
Workpiece thickness max. 60 mm
Swivel range 0 - 25 degrees
2 carbide cutters 70 x 25 mm, HSK25, Z=4
Incl. electronic frequency converter with motor brake function and noise protection extension.

2 x left 2 x right STEPLESS AXLE FOR TASTROLLE
- for automatic traversing to different edge thicknesses or profile depths.
- Motor activation separately.
- Per motor.

2 x left 2 x right ADJUSTING DEVICE FRAME MOTOR PNEUMATIC
for electro-pneumatic lateral movement out of the working area.
Motor activation separately
Per motor.
Modification
1. vertical instead of horizontal
2. for converting between flush milling (Melam.) or milling with overhang (ABS)
3. like VKNR 4521, without line control (lik)

2 x left 2 x right I-DIA-RADIUS MILLER R=1.5-3 MM KFL/C+KAL210/5
- Base diameter 70 x 12 mm, HSK25, Z=6
- Specify radius: R = 1.5; 2 or 3 mm
Note: Radius 2 mm

1 x left 1 x right SHAPING MILLING UNIT FF12 BOTTOM/ TOP 0.4 KW
for transverse processing of postforming or softforming parts and for rounding plastic edges on the front and rear workpiece edges at the top and bottom
- prepared for mounting the processing motors
- without changing device and tools
- incl. electronic frequency converter with motor brake function and noise protection extension
- A separate changing head is required for each profile and each edging material (wood or plastic)
- Edging thickness max. 6 mm
- Workpiece thickness max. 40 mm with processing max. 60 mm without processing
- Workpiece length min. 120 mm single-sided min. 80 mm double-sided
- Feed rate max. 25 m/min
- Feed rate max. 20 m/min with softforming
- Workpiece gap approx. 500 mm
- without tracking control

1 x left 1 x right CHANGING AND ADJUSTING DEVICE AUTOM. FF12+22
for radius and chamfer milling with combination tool
- 4 motors each 0.4 kW, 200 Hz, 12000 rpm
- Automatic adjustment device via axis on the unit carrier for lateral movement to different edge thicknesses and for moving away from the working area
- Chamfer and radius adjustment autom.
- max. edge thickness for chamfer with radius tool:
- with R 1.5 = 0.6 mm
- for R 2.0 = 0.8 mm
- for R 3.0 = 1.0 mm
- Chamfer angle approx. 15 degrees
- Tool holder HSK25
- without tools

1 x left 1 x right EMPTY LIFTING DEVICE FORMING MILL FF12
- Workpiece gap 350 mm at V = 20 m/min.

2 x left 2 x right I - DIA-RADIUS MILLER SET F. FK R=2 MM Z=4
- 2 DIA milling cutters base diam. 62 mm
- Edge thickness max. 2 mm

1 x left 1 x right MULTI-ALTERMATIC GROUTING DEVICE MN21 AUTOMATIC
- for max. 3 different profiles
- Scanning from above, below and sideways for chamfering or rounding pre-milled PVC edges
- Electro-pneumatically controlled blowing nozzles
- for automatic chamfer/radius changeover and for moving sideways out of the working area for top and bottom tools
- Height adjustment with top pressure
- Edge thickness max. 3 mm
- Workpiece thickness min. 13 mm with R=3 mm
                                min. 10 mm b. chamfer 0.5x45 degrees
- incl. suction box for PVC chips
- 2 carbide knives designed for chamfer 20 degrees, R=2 / R=3

1 x left 1 x right PVC CHIP CUTTER TOP/BOTTOM
for better PVC chip removal

1 x left 1 x right FINISHAGGREGAT FA11 TOP / BOTTOM
for finishing the longitudinal edge consisting of:
- GLUE JOINT FINISHING DEVICE
- for glue residue disposal
- Height adjustment with top pressure
- carbide blade
- CLEANING AGENT APPLICATION
- by means of spray nozzle
- BUFFING UNIT
- Height adjustment with top pressure
- The buffing unit can only be used to a limited extent for paper surfaces and cupped parts
- Release agent spraying unit VK no. 2929 is strongly recommended - only possible in conjunction with joining or sizing unit
- Protrusion adjustment only in conjunction with unit carrier adjustment

1 x left 1 x right INSERTION CONTROL FOR REPLACING GLUE JOINT FA10,11,12
- For electro-pneumatic vertical insertion and removal of the scraper blade
- Per unit

1 x left ELECTRICAL TIMER
for glue container, with power reserve

Stacking
Brand: Bargstedt
Type: Profi TBH500/D/25/12
Year of construction 2008


Note:
The technical data and descriptions are a copy of the order confirmation at that time. Data are for information and are not binding.